Mattress format includes: Length 2000-2200mm
Height 100-350mm or 200-450mm (250mm span)
Pack twin, full, queen and king mattresses in mattress boxes
Module Based Solutions
INVECTOR Pack & Pal is modularly built. This gives the system flexibility and the different modules can be implemented in any production after customer’s wishes and needs. Our customers decide how much or how little of their existing system is used. For example if you’re happy with your plastic wrapper we will put it in the system.
A system built module by module gives our customers the freedom to also choose the level of atomization. Chosen stations can be left manual if required.
Flexibility proves valuable in the build as well as the packing process. Switching between different size mattresses is done automatically without a loss in production time. This means, if you had three different size beds coming from three different lines you could send them through one Pak and Pal system by simply giving the crane access to the 3 corresponding boxes on the crane line.3 different stacking pallets would be required if this was the case.
Shipping pallets are directly on the floor. This allows manufacturers with limited space to use a tow truck or forklift to remove finished pallets or place new supplies of cardboard under the crane.
The packed mattresses in this system are stacked flat. If you require we have a machine that takes the appropriate number of beds and stands them up on end, then places them on a pallet for Vertical Shipping.
. Machines are conveyors for beds and mattresses
Length of mattress Passion linje:? 2000/2200 mm.
Width of mattress Passion linje: 700/800/900/1050/1200/1400/2200 mm.
Height of mattress Passion linje: 100/120/260/340/380/450 mm.
Lenght of the box Passion linje: 2130 mm.
Width of the box Passion linje: 820/920/1070/1220/1420 mm.
Height of the box Passion linje: 150/260/345/385/435 mm.
Width of the box Robot linje:? 920 mm.
Height of the box Robot linje: 260 mm.
Length of the box Robot linje: 2030/2130 mm.
Transport height 830 mm.
Total weight max: 120 kg.
Power supply: 3×400 V 50/60 Hz.
Capacity : 80 mattresses per hour/46 sec pr mattress.
Mattress push: the pushing machine does just that. It pushes a finished mattress into the open box waiting at the folding station. The mattress length determines not only the box in waiting but also the length of the push.
Fold and glue station: the folding station actually unfolds the flat box so that it is ready to accept the next mattress on the line. When the mattress is in the box the folding machine positions the end flaps for automatic gluing and finishes by pressing firmly in place. The finished packed mattress is corrected to position “0” and collected by the crane on its way to palletizing.
Crane: the crane is an important integrated part of the machine Pack and Pal. It is continually handling boxes, packed mattresses and pallets. The crane has multiple functions and to ensure its stability is constructed of heavy duty profile material.
The Pack and Pal system and its programming are capable of mixed palletized runs. If a blend of different size and type mattresses is required flexible programming makes it possible. Palletizing in this fashion takes more time but is perfect for night production or companies operating Just in Time protocol. All systems are designed considering customer wishes and their existing machines.
Post time: Jun-23-2017